China factory Customized Planetary Gear Animations with Best Sales

Product Description

Product Description
SGR planetary gear motor 
Technical data:
1. Ratio range: 8.1-191
2. Input power: 0.12-270 KW
3. Permit torque rang: ≤ 50000 N. M
4. Output speed: 0.3~205 r/min
5. Structure: Foot-mounted, flange-mounted, shaft-mounted

Input structure motor,IEC flange
Output speed motor,IEC flange,input shaft
  solid shaft, hollow shaft with key,with shrink disk

Characteristic:
1. Adopt optimized design, module combination, right angle output, space reduction
2. High strength and longevity gears
3. Can be combined with various motors, wider ratio range
4. Big output torque, smoothly startup, high efficiency
Production pictures:

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FAQ:

1.Are you a factory or trader ?
We are a professional factory which has 20 years history specialized in gear transmission .
2.MOQ:
Our MOQ is 1pcs. However there is 1 handling cost $150 for the single order which less than $3000.00
3. Warranty
Our warranty is 12months
4. Payment term
100% T/T in advance and LC at sight .
5. Do you accept customization ?
YES.SGR have strong R&D team, we can provide customizable service according to requirements.
6. Packing
Generally we use standard export plywood case to arrange the shipment .
7. Delivery time
In normal ,time of delivery is 30days after receiving the prepayment .
8. What kinds of certification do you use ?
DNV-ISO9001:2008, SGS,CE etc, And new products patent.
9. What kinds of inspection you do before shipment ?
We do temperature test, noise, and oil leak inspection and commissioning before shipment.
10.How do you solve if the production have problem ?
Mostly, we don’t need customer send the goods back to us. Because the cost is very high, if there meets a problem,we firstly ask for the pictures for damaged parts. And base on the pictures, we can have a basic idea for the defect reason. Our guarantee is 12 months, if during the guarantee, we can supply repair .  
 

Application: Motor, Machinery
Function: Distribution Power, Change Drive Torque, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Samples:
US$ 200/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

epicylic gear

What are the advantages of using planetary gears in various mechanical setups?

Planetary gears offer several advantages that make them a popular choice in various mechanical setups. Let’s explore some of these advantages:

  • Compact Size:

One key advantage of planetary gears is their compact size. The arrangement of multiple gears within a single housing allows for a high gear reduction ratio in a relatively small space. This compactness is particularly beneficial in applications where space is limited, such as automotive transmissions, robotics, and aerospace systems.

  • High Torque Density:

Planetary gears provide high torque density, meaning they can transmit a significant amount of torque relative to their size and weight. The design of planetary gears allows for multiple gear teeth to engage simultaneously, distributing the load and increasing torque-carrying capacity. This makes them suitable for applications requiring high torque transmission, such as heavy machinery, industrial equipment, and automotive drivetrains.

  • Efficient Power Transmission:

Planetary gears are known for their efficient power transmission capabilities. The multiple gear engagements and the distribution of load among the gears result in reduced friction and minimal power loss. This efficient power transmission ensures that a substantial portion of the input power is effectively transmitted to the output, leading to improved overall system efficiency.

  • Multiple Gear Ratios:

Another advantage of planetary gears is their ability to achieve multiple gear ratios within a single gear system. By varying the sizes and numbers of teeth on the sun gear, planet gears, and ring gear, different gear ratios can be obtained. This flexibility allows for adapting to various speed and torque requirements without the need for additional gear sets or complex mechanisms.

  • Shock Absorption:

Planetary gears have a natural ability to absorb shock loads and distribute them across multiple gear teeth. The multiple gear engagements and the design characteristics of planetary gears help mitigate shocks and impacts, preventing damage to the gear system and the connected components. This makes them suitable for applications that involve sudden changes in load or intermittent operation.

  • Precise Motion Control:

Due to their design, planetary gears offer precise motion control. The combination of rotational and orbital movements of the planet gears allows for smooth and accurate motion transmission. This feature is particularly useful in applications requiring precise positioning, such as robotics, automation systems, and medical equipment.

In summary, the advantages of using planetary gears in various mechanical setups include compact size, high torque density, efficient power transmission, multiple gear ratios, shock absorption, and precise motion control. These advantages make planetary gears well-suited for a wide range of applications across industries, offering reliability, efficiency, and versatility.

epicylic gear

What are the considerations for lubrication and maintenance of planetary gears?

Proper lubrication and maintenance are crucial for the reliable and efficient operation of planetary gears. Let’s explore the key considerations for lubrication and maintenance:

  • Lubrication:

Effective lubrication is essential to reduce friction, wear, and heat generation in planetary gears. Consider the following aspects:

  • Lubricant Selection:

Choose a lubricant specifically designed for gear systems with the appropriate viscosity and additives to ensure proper film formation and protection against wear. Consult the manufacturer’s recommendations or industry standards for suitable lubricants.

  • Lubricant Contamination:

Prevent contamination of the lubricant by keeping the gear system clean and free from debris, dust, and moisture. Use proper sealing techniques and consider filtration systems to maintain the lubricant’s cleanliness and performance.

  • Lubrication Frequency:

Follow the recommended lubrication intervals provided by the equipment manufacturer. Factors such as operating conditions, load, and temperature can affect the lubrication frequency. Regularly monitor the lubricant condition and conduct oil analysis to determine if lubricant replacement or additional lubrication is required.

  • Maintenance:

Regular maintenance helps ensure the longevity and optimal performance of planetary gears. Consider the following maintenance aspects:

  • Inspection:

Periodically inspect the gear system for signs of wear, damage, misalignment, or abnormal noise. Detecting issues at an early stage allows for timely maintenance and prevents further damage.

  • Alignment:

Proper alignment of the gear components is crucial to distribute the load evenly and prevent premature wear. Regularly check and adjust the gear alignment as per the manufacturer’s specifications.

  • Torque and Load:

Ensure that the gear system operates within the recommended torque and load limits. Excessive loads can lead to increased wear and decreased gear life. Consider the application requirements and ensure the gear system is appropriately sized and rated.

  • Temperature:

Monitor the operating temperature of the gear system. Excessive heat can degrade the lubricant’s performance and accelerate wear. Proper cooling mechanisms, such as fans or heat exchangers, may be required in high-temperature environments.

In summary, proper lubrication and maintenance are essential for planetary gears. Choose suitable lubricants, prevent contamination, follow recommended lubrication intervals, inspect for wear, ensure proper alignment, consider torque and load limits, monitor operating temperature, and conduct regular maintenance. By adhering to these considerations, you can prolong the lifespan, enhance performance, and minimize the risk of gear failure in planetary gear systems.

epicylic gear

How do planetary gears differ from other types of gear arrangements?

Planetary gears, also known as epicyclic gears, possess unique characteristics and differ from other types of gear arrangements in several ways. Let’s explore the distinguishing features of planetary gears:

  • Internal Gear Meshing:

Unlike other gear arrangements where the gears typically mesh externally, planetary gears have internal gear meshing. This means that the gear teeth of the sun gear, planet gears, and ring gear are located on the inside surfaces, allowing for compact and space-efficient designs.

  • Multiple Gear Sets:

Planetary gear systems consist of multiple gear sets working in parallel or series. These gear sets include the sun gear, planet gears, and ring gear. By combining and configuring these gear sets, different gear ratios and torque distributions can be achieved, providing versatility and flexibility in various applications.

  • Central Sun Gear:

A distinctive feature of planetary gears is the presence of a central sun gear. The sun gear is typically driven by an input source, such as a motor or engine. It is located at the center of the gear arrangement and serves as the primary driver for overall gear operation.

  • Orbiting Planet Gears:

In planetary gears, the planet gears rotate on their own axes while simultaneously orbiting around the sun gear. This combination of rotational and orbital movement allows for efficient torque transmission and enables the gear arrangement to achieve different gear ratios based on the relative sizes and positions of the gears.

  • Compact Size:

One of the key advantages of planetary gears is their compact size. The internal gear meshing and the arrangement of multiple gear sets within a single gear system contribute to their space-saving design. This makes planetary gears suitable for applications where size and weight restrictions are important considerations.

  • Wide Range of Applications:

Planetary gears find applications in various industries and mechanical systems. They are commonly used in automotive transmissions, industrial machinery, robotics, aerospace systems, and more. Their ability to achieve different gear ratios, transmit torque efficiently, and operate in compact spaces makes them versatile solutions in diverse engineering applications.

In summary, planetary gears differ from other types of gear arrangements due to their internal gear meshing, multiple gear sets, central sun gear, orbiting planet gears, compact size, and wide range of applications. These characteristics make planetary gears suitable for achieving various gear ratios, transmitting torque efficiently, and meeting the space requirements of different mechanical systems.

China factory Customized Planetary Gear Animations with Best SalesChina factory Customized Planetary Gear Animations with Best Sales
editor by CX 2023-09-07